This is a
guide to make a cheap fully functional home roaster out of a bread maker.
The Coretto
Method is a very common roast method, many users get exquisite results just as
good as high-end equipment roasters can deliver. With some small modifications
you can even roast by profile.
The basics
of the method, is that the dough arm in the bottom of the bread pan, mixes the
beans for an even roast. A heat gun from your local hardware store will deliver
the hot air in to the pan, roasting your beans. A bread maker can be bought for
less than 80$ same goes for the heat gun. I bought both secondhand, saving more
than half the price of new. In a Coretto, you can without any problem roast 500gr batches. Compared to the other option, the popper this is way more convenient.
It can be
done in two ways, each with different modifications.
The easy way
Open Coretto
The easiest
and most effortless way, is simply to open the lid, and place the heat gun in a
stand pointing at the beans. There are some things to be aware of though. You
have to look and listen closely, and determine the roast by sight. Most people
keeps a fan near the heat gun to prevent chaff from getting to its intake, it won’t
survive for long, getting chaff in there all the time. It’s going to take some
batches getting the time and heat in order. You will control the heat by
switching the levels on the gun up and down.
The geeky way
Closed Coretto
This way
many think you get a sweeter roast. I choose it because i think that you
get more control, because the heat loss is significantly smaller.
The closed
way can be done in several ways:
The lid:
One option is to simply drill a hole thru the original lid, placing the heat
gun in the hole. I wouldn’t recommend that, because of the fire hazard. The temperature
gets really high, and the lid is typically a simple plastic shield, with an
inner lid of thin aluminum. Make your own lid, if you have the tools and the craftsmanship
you can make a lid appropriate to your needs.
I Did
If you just
want it nice and easy, but still closed, use a bathroom tile and a stand for
the heat gun, leaving a gap at the side to entry air. This way you can slide
the tile back and forth, looking, listening and even controlling small parts of
the temperature letting heat out.
Thermocouple (TC)
Mounting a TC thru
the side lets you know the bean temperature. It’s essential when roasting by
profile, and very useful when starting home roasting because you can see the
different stages much easier. There is different TC on the market, combined
with software to log your roast on a computer, this way you don’t need to write
it all down by hand. It’s a good gadget, very time saving, but also quite
expensive in my opinion.
Insulation
A way to keep even
more temperature stability, is to insulate the pan. Easiest way to do this, is
to wrap the pan with a fire blanket and steel wire. Often you would have to
remove the original heat element from the bread maker, or else there won’t be enough
room for the pan.
Heat control
Control of your
roast to the smallest detail requires a mod, controlling the heat element
inside the heat gun. To control the heat gun, you need a light dimmer. Most
heat guns are 2000W, therefore you need a big light dimmer, and they are really
expensive. So if you already know, that you want the option of stepless heat
control, consider buying a heat gun with stepless control from the beginning. They
are not much more expensive than the other ones, but they are defiantly a lot cheaper
than the dimmer.
Exhaust
If you don’t want
the chaff flying around inside the pan, you need to make some kind of exhaust. I
made my lid slightly bigger than the machine, this way two corners are open,
letting out the chaff this way. Others have made their thru the side or in the
lid.
Of course
most of the mods above, can also be made for the open coretto.
Keep safety in mind. The parts used in the coretto were not meant for the purpose.
Always keep a fire extinguisher in range.
Never leave the machines while running, or still hot.
Use your common sense, if its looks like going wrong, abort and start over when
cooled down.
Coffee channel can in no way be held responsible for any damage you may have
dealt to your equipment or surroundings.
I have just
yesterday received three kinds of different raw beans from The Coffee Collective;
I’m going to roast them in my coretto, showing the results along with a review
on the blog.
Enjoy
roasting
Best
regards
Caspar